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راهنمای نصب و نگهداری ماژول تریستوری TSM-LC

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≈ 5 msswitching time, without transients
10 – 200 kvarcapacitive loads per module
380 – 400 Vnet voltage, 50/60 Hz
10 – 24 V DCtrigger signal, galvanically uncoupled
1

B44066T****E402 · Version 4 · September 2013

What the TSM-LC is

The TSM-LC series for dynamic PFC are fast, electronically controlled, self-observing thyristor switches for capacitive loads. They switch PFC capacitors within a few milliseconds, as often and as long as required, and replace the contactor in a dynamic (“real time”) compensation step. Triggering can come from a dynamic power factor controller, a PLC, or directly from the installation with an adequate control signal.

Applications — fast, highly fluctuating loads

  • Pressing
  • Welding machines
  • Elevators
  • Cranes
  • Wind turbines
  • Any fast changing load

Features

  • Component for the design of dynamic PFC systems in 380 V and 400 V grids (50/60 Hz)
  • Automatically adapted by microprocessor to detuned and conventional capacitor branches (up to 14 %) — optimised switching behaviour
  • Available for capacitive loads from 10 to 200 kvar
  • Monitoring of voltage, phase sequence and temperature; status LEDs
  • Switching without time lag; no system perturbation (no transients); no noise during switching
  • TSM-LC100 and TSM-LC200: auxiliary voltage 230 V AC needed for the fan
  • Maintenance-free, long operational life, compact design ready for connection
2

Installation and connection

  1. 1
    Mount the module directly on a mounting plate, vertical, with at least 100 mm free space above and below and 50 mm on the left and right.
  2. 2
    The main terminals are bus bars or terminal clamps: connect them directly to the branch fuse and to the capacitor (pictures 1 – 3).
  3. 3
    Use superfast electronic fuses as branch fuses to protect the semiconductor — this is mandatory, and the basics of dimensioning must be obeyed.
  4. 4
    Feed the trigger signal (10 – 24 V DC from a dynamic PF controller or an adequate control system) into the input-signal terminal. Triggering acts without delay.
  5. 5
    If a larger stage output is needed, several modules can be cascaded.
What the steps above connect to — TSM-LC50
50 kVAR Capacitor Contactor Thyristor — illustrative exploded view with numbered component arrows
The exploded view above is an illustration prepared for this edition, not a manufacturer’s service drawing; the numbers belong to the illustration and are not manufacturer part numbers. 1 Ventilated front cover · 2 Control and gate-drive circuit board · 3 Low-voltage control connector · 4 Status indicator LEDs · 5 Two AC thyristor switching branches · 6 Four separate power terminals / busbars · 7 Thermal interface · 8 Finned heat sink and mounting support. It does not replace pictures 1 – 3 of the manual: the main terminals of step 2 are item 6, the trigger signal of step 4 enters at item 3, and the heat sink of item 8 is what the free space above and below the module serves. The exterior is taken from a photograph of a TSM-LC whose power suffix is not visible, and the same illustration stands for the 25 and 50 kvar modules. Illustrative exploded view; not to scale. Catalog dimensions and identity limitations are listed separately. Internal geometry and OEM subcomponent part numbers are unverified.
3

Discharge resistors and current-limitation reactors

Fast discharge resistors EW-22

If a fast re-switching time of the capacitors is required, the fast discharge resistors EW-22 (ordering code B44066T0022E400) have to be used — at least one per step for all TSM-LC types.

ModuleEW-22 needed
TSM-LC-I (single-phase)standard resistor sufficient
TSM-LC10, TSM-LC25, TSM-LC501
TSM-LC1001 – 2 in parallel
TSM-LC2002 – 4 in parallel

PFC systems without detuning reactors

Current limitation reactors of the BD series have to be used, two units per step. The TSM-LC200 is only suitable for detuned systems, so it needs no current limitation reactor.

ModuleBD reactorsOrdering code
TSM-LC-I1 × BD-100B44066T0100E400
TSM-LC10 / 25 / 502 × BD-100B44066T0100E400
TSM-LC1002 × BD-200B44066T0200E400
TSM-LC200none (detuned systems only)—
4

Putting into operation

After switching on the voltage (engaging the branch fuse) the module is ready for operation. When the voltage is switched on for the first time, the internal processor optimises the switching behaviour to the connected steps (with or without reactors) and stores these parameters internally, giving optimised switching times later.

Status LEDs, per phase

  • standby
  • module on
  • under-voltage
  • phase missing
  • over-temperaturevaries with the type of switch
5

Technical data

Maximum power per module type
TSM-LC-I (1-ph)22 kvar · depends on grid voltageTSM-LC 1012.5 kvarTSM-LC 2525 kvarTSM-LC 5050 kvarTSM-LC 100100 kvarTSM-LC 200200 kvar
Net voltage380 … 400 V (50/60 Hz); TSM-LC-I (single-phase): 230 … 525 V
Auxiliary supplyTSM-LC-I: 24 V DC; TSM-LC100 and TSM-LC200: 230 V AC
Max. voltage allowedconventional PFC (without reactors): 440 V · detuning 7 %: max. 440 V (no upward tolerance) · detuning 14 %: 400 V
Max. currentdepends on cooling and location of the system — in doubt, contact the regional sales representative
Activation10 … 24 V DC (approx. 20 mA) via terminal clamp, internally galvanically uncoupled
Switching timeapprox. 5 ms
Re-switching timedepends on the degree of detuning and the capacitor’s discharge resistor
Display2 LEDs per phase: operation / error plus triggering signal
Monitoringpermanent monitoring of net voltage, phase, temperature and operation status
Main circuitdirect connection, 4-pole via bus bar / terminal clamps (TSM-LC-I: 2-pole, single-phase switching)
Power dissipationPv (W) = 2.0 × I (A); at 400 V / 50 kvar approx. 150 W
Mounting positionvertical; min. 100 mm upwards and downwards, min. 50 mm right and left; direct mounting on the plate
Operating ambient temperature–10 °C … 55 °C at nominal load

Fuses — 3 × electronic “superfast”

Fuses — 3 × electronic “superfast”
ModuleFuse
TSM-LC-I63 A (NH00, AC 690 V)
10 kvar35 A (NH00, AC 690 V)
25 kvar63 A (NH00, AC 690 V)
50 kvar125 A (NH00, AC 690 V)
100 kvar250 A (NH1, AC 690 V)
200 kvar450 A (NH2, AC 690 V)

Dimensions and weight

Dimensions and weight
ModuleW × H × D (mm)Weight
TSM-LC-I70 × 200 × 1501.5 kg
TSM-LC10163 × 152 × 751.75 kg
TSM-LC25 / 50157 × 200 × 1804.8 kg
TSM-LC100157 × 240 × 1955.5 kg
TSM-LC200250 × 480 × 16011.5 kg
TSM-LC10 — the same construction in the smallest frame
10 kVAR Capacitor Contactor Thyristor — illustrative exploded view with numbered component arrows
The exploded view above is an illustration prepared for this edition, not a manufacturer’s service drawing; the numbers belong to the illustration and are not manufacturer part numbers. 1 Ventilated front cover · 2 Control and gate-drive circuit board · 3 Low-voltage control connector · 4 Status indicator LEDs · 5 Two AC thyristor switching branches · 6 Four separate power terminal clamps · 7 Thermal interface · 8 Finned heat sink and mounting support. The exterior is taken from a photograph of a legacy TSM-LC10, the 163 × 152 × 75 mm frame of the table above; in the smallest module the four power connections are terminal clamps rather than busbars. Illustrative exploded view; not to scale. Catalog dimensions and identity limitations are listed separately. Internal geometry and OEM subcomponent part numbers are unverified.
6

Connecting diagram

Picture 1 — three-phase load (standard), example TSM-LC50
L1 (R)L2 (S)L3 (T)NPEcapacitor branchsuperfast fuses (3×)125 A at 50 kvar · 63 A at 25 kvarTSM-LCelectronic thyristor modulefor capacitor switchingL1L2L3C1C2C3L1 fault / “on”L3 fault / “on”input (controller signal)10 – 24 V DC · + / –harmonic reactordischarge resistor EW-22capacitorPicture 1 — three-phase load (standard), example TSM-LC50
Picture 2 of the manual is the connecting diagram for a two-phase load (e.g. single-phase welding machines), with fuses in each phase (4 pcs.), two single-phase capacitors of 25 kvar each, and the note that the standard discharge resistors are sufficient (special resistors EW 22 not required). Picture 3 shows single-phase switching with the new TSM-LC-I (standard connection), load line to line: max. capacitive power 10 kvar at 230 V, 16 kvar at 400 V, 18 kvar at 440 V, 20 kvar at 480 V and 22 kvar at 525 V (110 V on request); dimensions 200 × 70 × 140 mm (H × W × D).
7

Safety, maintenance and notes

General

  • The TSM-LC thyristor modules may only be used according to their intended utilisation and only in combination with appropriate safety devices (e.g. superfast fuses).
  • Install them so that no uncontrolled high currents and voltages can occur in case of faults; in critical networks install surge arresters or other protection externally.
  • Protect the devices against humidity and dust and assure sufficient ventilation.
  • Connect them to the grid only if any possible harm or danger to human beings or the PFC system is eliminated.

Maintenance, repair

Deactivate the TSM switch and release the main circuit breaker; make sure the TSM cannot be switched on during maintenance and check that there is no voltage at all. Maintenance is for specially skilled personnel only; repairs only by the manufacturer of the TSM-LC module. Failure to follow the cautions may result, worst case, in premature failures or physical injury.

Important notes (EPCOS)

  • Statements about the suitability of products for certain applications are based on typical requirements and are not binding; the customer must check whether a product is suitable for the particular application.
  • A malfunction or failure of electronic components before the end of their usual service life cannot be completely ruled out; applications with a very high level of operational safety need protective circuitry or redundancy.
  • Warnings, cautions and product-specific notes must be observed; some products may contain substances subject to restrictions (see the Material Data Sheets); products and specifications may change — check before ordering.
  • Orders are subject to the “General Terms of Delivery for Products and Services in the Electrical Industry” (ZVEI) unless agreed otherwise. EPCOS, MKK, PhaseCap, PhiCap and the other names listed are registered trademarks.

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